Source code for fastoad.models.aerodynamics.external.xfoil.xfoil_polar

"""
This module launches XFOIL computations
"""
#  This file is part of FAST-OAD : A framework for rapid Overall Aircraft Design
#  Copyright (C) 2021 ONERA & ISAE-SUPAERO
#  FAST is free software: you can redistribute it and/or modify
#  it under the terms of the GNU General Public License as published by
#  the Free Software Foundation, either version 3 of the License, or
#  (at your option) any later version.
#  This program is distributed in the hope that it will be useful,
#  but WITHOUT ANY WARRANTY; without even the implied warranty of
#  MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
#  GNU General Public License for more details.
#  You should have received a copy of the GNU General Public License
#  along with this program.  If not, see <https://www.gnu.org/licenses/>.

import logging
import os
import os.path as pth
import shutil
from importlib.resources import path
from pathlib import Path
from tempfile import TemporaryDirectory

import numpy as np
import openmdao.api as om
from openmdao.utils.file_wrap import InputFileGenerator

from fastoad._utils.resource_management.copy import copy_resource
from fastoad.models.aerodynamics.external.xfoil import xfoil699
from fastoad.models.geometry.profiles.profile_getter import get_profile
from fastoad.module_management.service_registry import RegisterSubmodel
from . import resources
from ...constants import SERVICE_XFOIL

OPTION_RESULT_POLAR_FILENAME = "result_polar_filename"
OPTION_RESULT_FOLDER_PATH = "result_folder_path"
OPTION_PROFILE_NAME = "profile_name"
OPTION_XFOIL_EXE_PATH = "xfoil_exe_path"
OPTION_ALPHA_START = "alpha_start"
OPTION_ALPHA_END = "alpha_end"
OPTION_ITER_LIMIT = "iter_limit"

DEFAULT_2D_CL_MAX = 1.9

_INPUT_FILE_NAME = "polar_session.txt"
_STDOUT_FILE_NAME = "polar_calc.log"
_STDERR_FILE_NAME = "polar_calc.err"
_TMP_PROFILE_FILE_NAME = "in"  # as short as possible to avoid problems of path length
_TMP_RESULT_FILE_NAME = "out"  # as short as possible to avoid problems of path length

XFOIL_EXE_NAME = "xfoil.exe"  # name of embedded XFoil executable
DEFAULT_PROFILE_FILENAME = "BACJ.txt"

_LOGGER = logging.getLogger(__name__)

_XFOIL_PATH_LIMIT = 64


[docs]@RegisterSubmodel(SERVICE_XFOIL, "fastoad.submodel.aerodynamics.xfoil") class XfoilPolar(om.ExternalCodeComp): """ Runs a polar computation with XFOIL and returns the 2D max lift coefficient """ _xfoil_output_names = ["alpha", "CL", "CD", "CDp", "CM", "Top_Xtr", "Bot_Xtr"] """Column names in XFOIL polar result"""
[docs] def initialize(self): self.options.declare(OPTION_XFOIL_EXE_PATH, default="", types=str, allow_none=True) self.options.declare(OPTION_PROFILE_NAME, default="BACJ.txt", types=str) self.options.declare(OPTION_RESULT_FOLDER_PATH, default="", types=str) self.options.declare(OPTION_RESULT_POLAR_FILENAME, default="polar_result.txt", types=str) self.options.declare(OPTION_ALPHA_START, default=0.0, types=float) self.options.declare(OPTION_ALPHA_END, default=30.0, types=float) self.options.declare(OPTION_ITER_LIMIT, default=500, types=int)
[docs] def setup(self): self.add_input("xfoil:reynolds", val=np.nan) self.add_input("xfoil:mach", val=np.nan) self.add_input("data:geometry:wing:thickness_ratio", val=np.nan) self.add_output("xfoil:CL_max_2D") self.declare_partials("*", "*", method="fd")
[docs] def compute(self, inputs, outputs): # Create result folder first (if it must fail, let it fail as soon as possible) result_folder_path = self.options[OPTION_RESULT_FOLDER_PATH] if result_folder_path != "": os.makedirs(result_folder_path, exist_ok=True) # Get inputs reynolds = inputs["xfoil:reynolds"] mach = inputs["xfoil:mach"] thickness_ratio = inputs["data:geometry:wing:thickness_ratio"] # Pre-processing (populating temp directory) ----------------------------------------------- # XFoil exe tmp_directory = self._create_tmp_directory() if self.options[OPTION_XFOIL_EXE_PATH]: # if a path for Xfoil has been provided, simply use it self.options["command"] = [self.options[OPTION_XFOIL_EXE_PATH]] else: # otherwise, copy the embedded resource in tmp dir copy_resource(xfoil699, XFOIL_EXE_NAME, tmp_directory.name) self.options["command"] = [pth.join(tmp_directory.name, XFOIL_EXE_NAME)] # I/O files self.stdin = pth.join(tmp_directory.name, _INPUT_FILE_NAME) self.stdout = pth.join(tmp_directory.name, _STDOUT_FILE_NAME) self.stderr = pth.join(tmp_directory.name, _STDERR_FILE_NAME) # profile file tmp_profile_file_path = pth.join(tmp_directory.name, _TMP_PROFILE_FILE_NAME) profile = get_profile( file_name=self.options[OPTION_PROFILE_NAME], thickness_ratio=thickness_ratio ).get_sides() np.savetxt( tmp_profile_file_path, profile.to_numpy(), fmt="%.15f", delimiter=" ", header="Wing", comments="", ) # standard input file tmp_result_file_path = pth.join(tmp_directory.name, _TMP_RESULT_FILE_NAME) parser = InputFileGenerator() with path(resources, _INPUT_FILE_NAME) as input_template_path: parser.set_template_file(input_template_path) parser.set_generated_file(self.stdin) # Fills numeric values parser.mark_anchor("RE") parser.transfer_var(float(reynolds), 1, 1) parser.mark_anchor("M") parser.transfer_var(float(mach), 1, 1) parser.mark_anchor("ITER") parser.transfer_var(self.options[OPTION_ITER_LIMIT], 1, 1) parser.mark_anchor("ASEQ") parser.transfer_var(self.options[OPTION_ALPHA_START], 1, 1) parser.transfer_var(self.options[OPTION_ALPHA_END], 2, 1) # Fills string values # If a provide path contains the string that is used as next anchor, the process # will fail. Doing these replacements at the end prevent this to happen. parser.reset_anchor() parser.mark_anchor("LOAD") parser.transfer_var(tmp_profile_file_path, 1, 1) parser.mark_anchor("PACC", -2) parser.transfer_var(tmp_result_file_path, 1, 1) parser.generate() # Run XFOIL -------------------------------------------------------------------------------- self.options["external_input_files"] = [self.stdin, tmp_profile_file_path] self.options["external_output_files"] = [tmp_result_file_path] super().compute(inputs, outputs) # Post-processing -------------------------------------------------------------------------- result_array = self._read_polar(tmp_result_file_path) outputs["xfoil:CL_max_2D"] = self._get_max_cl(result_array["alpha"], result_array["CL"]) # Getting output files if needed if self.options[OPTION_RESULT_FOLDER_PATH]: if pth.exists(tmp_result_file_path): polar_file_path = pth.join( result_folder_path, self.options[OPTION_RESULT_POLAR_FILENAME] ) shutil.move(tmp_result_file_path, polar_file_path) if pth.exists(self.stdin): stdin_file_path = pth.join(result_folder_path, _INPUT_FILE_NAME) shutil.move(self.stdin, stdin_file_path) if pth.exists(self.stdout): stdout_file_path = pth.join(result_folder_path, _STDOUT_FILE_NAME) shutil.move(self.stdout, stdout_file_path) if pth.exists(self.stderr): stderr_file_path = pth.join(result_folder_path, _STDERR_FILE_NAME) shutil.move(self.stderr, stderr_file_path) tmp_directory.cleanup()
@staticmethod def _read_polar(xfoil_result_file_path: str) -> np.ndarray: """ :param xfoil_result_file_path: :return: numpy array with XFoil polar results """ if os.path.isfile(xfoil_result_file_path): dtypes = [(name, "f8") for name in XfoilPolar._xfoil_output_names] result_array = np.genfromtxt(xfoil_result_file_path, skip_header=12, dtype=dtypes) return result_array _LOGGER.error("XFOIL results file not found") return np.array([]) @staticmethod def _get_max_cl(alpha: np.ndarray, lift_coeff: np.ndarray) -> float: """ :param alpha: :param lift_coeff: CL :return: max CL if enough alpha computed, or default value otherwise """ if len(alpha) > 0 and max(alpha) >= 5.0: return max(lift_coeff) _LOGGER.warning("2D CL max not found. Using default value (%s)", DEFAULT_2D_CL_MAX) return DEFAULT_2D_CL_MAX @staticmethod def _create_tmp_directory() -> TemporaryDirectory: # Dev Note: XFOIL fails if length of provided file path exceeds 64 characters. # Changing working directory to the tmp dir would allow to just provide file name, # but it is not really safe (at least, it does mess with the coverage report). # Then the point is to get a tmp directory with a short path. # On Windows, the default (user-dependent) tmp dir can exceed the limit. # Therefore, as a second choice, tmp dir is created as close of user home # directory as possible. tmp_base_candidates = [None, pth.join(str(Path.home()), ".fast")] tmp_candidates = [] for tmp_base_path in tmp_base_candidates: if tmp_base_path is not None: os.makedirs(tmp_base_path, exist_ok=True) tmp_directory = TemporaryDirectory(dir=tmp_base_path) tmp_candidates.append(tmp_directory.name) tmp_profile_file_path = pth.join(tmp_directory.name, _TMP_PROFILE_FILE_NAME) tmp_result_file_path = pth.join(tmp_directory.name, _TMP_RESULT_FILE_NAME) if max(len(tmp_profile_file_path), len(tmp_result_file_path)) <= _XFOIL_PATH_LIMIT: # tmp_directory is OK. Stop there break # tmp_directory has a too long path. Erase and continue... tmp_directory.cleanup() if max(len(tmp_profile_file_path), len(tmp_result_file_path)) > _XFOIL_PATH_LIMIT: raise IOError( "Could not create a tmp directory where file path will respect XFOIL " "limitation (%i): tried %s" % (_XFOIL_PATH_LIMIT, tmp_candidates) ) return tmp_directory